Importance of Pipeline Filters in Compressed Air Systems
1. Protect downstream equipment and improve system reliability Impurities in compressed air can cause serious damage to downstream equipment, for example: Water: corrodes pipes and internal parts of equipment, causing leaks and failures. Freezes in low temperature environments, blocks pipes or valves, and affects the normal operation of the system. Oil: Mixes with water to form sludge, which blocks precision components such as pneumatic valves and nozzles.
Contaminates products, especially in the food, medicine, electronics and other industries, causing product scrapping. Solid particles: Wear the moving parts of pneumatic components, resulting in reduced equipment performance and shortened life. Block small-diameter pipes or nozzles, affecting system efficiency. By effectively removing these impurities, pipeline filters can: Protect precision pneumatic components such as valves, cylinders, and nozzles, and extend the service life of equipment. Improve system reliability, reduce equipment failure rate, and reduce maintenance costs. Ensure production continuity and improve production efficiency.
2. Improve compressed air quality and meet process requirements Different industries have different requirements for the cleanliness of compressed air, for example: Food and pharmaceutical industries: require extremely high air cleanliness to avoid microbial contamination of products. Electronics industry: It is necessary to remove tiny solid particles and oil mist to prevent contamination of precision electronic components.
Spraying industry: It is necessary to remove oil and water to avoid affecting the quality of the paint surface. Through multi-stage filtration, the pipeline filter can: provide different levels of clean air according to different process requirements. Effectively remove pollutants such as solid particles, moisture, oil mist, etc. to ensure that the quality of compressed air meets the standards. Meet the special requirements of compressed air in specific industries, such as oil-free and sterile.
3. Energy saving and environmental protection, reduce operating costs and reduce energy consumption: After filtering out impurities, the quality of compressed air is improved, and the operating efficiency of pneumatic equipment is higher and the energy consumption is lower.
Extend the service life of the filter element: The use of high-efficiency filter materials and reasonable filter structure can extend the filter element replacement cycle and reduce the cost of consumables. Reduce waste disposal: Effectively remove pollutants such as oil, reduce pollution to the environment, and reduce waste disposal costs.
4 Reasons for Changes in the Exhaust Volume of Screw Compressors
Analysis of the reasons for insufficient exhaust volume of air compressors